The high-performance, high-speed version for the automation of THT processes, naturally also with the option of SMT assembly. The JUKI high-end version with 8 nozzles and infinite component feed options is the professional model for leading EMS around the world. The fully automatic clinching unit automates the entire THT process with the highest precision and at breathtaking speed.
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JUKI | Multi-Task Platform
JM-100
Advancing versatility, quality and speed.
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The JM100 automates the manual insertion process and is the advanced model for larger/heavier components and larger boards.
- Placement or Insertion of Surface Mount & Through-Hole Components
- Widest Component Range in the Electronics Industry
- Accommodates Multiple Types of Feeders
Elevate your production with JUKI Insertion systems.
Features
Laser sensor for lead detection
Laser centering
Components are rotated 360 degrees in the laser. The entire outline of the component is measured accurately by a high resolution CCD sensor. The exact component position and angle are obtained in a fraction of a second without a side trip to a camera.After measuring the component body, the lead tips are measured to ensure accurate insertion.
Vision centering
JUKI’S proprietary 3D Vision Centering System (3D-VCS) is used for cetering larger or more complicated lead patterns. 3D-VCS can recognize a variety of lead tip shapes including round, square, and semi-circular. It can also detect difference in lead length for accurate insertions.
Fast insertion
Best in class speed. Significant speed increase over previous generation. Component insertion time down to 0.6 seconds for vacuum nozzle and 0.8 seconds for gripper nozzle.
“Takumi head” with multiple recognition heights
The new “Takumi head” has 8 nozzles and is equiped with a height adjusting laser to optimise speed. This head can handle a wide range of components while maintianing the maximum speed.
Variable height laser sensor changes automatically based on component height.
The laser sensor changes height automatically based on the the component height to minize the movement and optimize speed. Height can change randomly between 4 different settings.
Improved productivity with 8 nozzles.
The JM-100 uses 8 nozzles vs. the previous generation’s 6 nozzles. This increases the number of parts that can be picked on each cycle and reduces overall cycle time.
Wide component range from small to large and heavy.
JM-100 can handle components from metric 0603 up to 50mm square with a weight of up to 200g. Maximum insertion force of up to 50N.
Active clinching
New active clinch unit supports bend in, bend out, and N bend to prevent components from lifiting during reflow and make handling prior to reflow easier.
Setup verification and traceability (option)
Intelligent feeders are supported to provide setup verification and also component traceability. Feeders can be equipped with barcodes or RFID tags to verify the correct part number is loaded in the correct location. PCB barcodes are scanned at the start of production and all component data is recorded for traceability.
Component feeders (option)
Bulk feeders typically are custom made for one particular part and require a lot of space. Our new Flexible Bulk Feeder is dramatically smaller than bowl feeders and can handle a range of part types. It mounts on our standard feeder bank andcan be installed and removed quickly and easily.
Optimise precision and performance with JUKI pick & place systems.
JUKI is globally recognised as a premier manufacturer, leading the industry with unmatched precision and groundbreaking innovation in advanced Pick and Place systems.
JUKI is globally recognised as a premier manufacturer of Pick and Place systems, revolutionising the surface-mount technology (SMT) landscape with unparalleled precision and innovative solutions. With a legacy of excellence and a track record of pioneering advancements, JUKI has become a cornerstone for the world’s leading OEMs and contract electronics manufacturers.
JUKI’s core competency lies in developing sophisticated systems that deliver exceptional accuracy, flexibility, and efficiency. By continually pushing the boundaries of what’s possible in Pick and Place technology, JUKI remains a trusted partner in achieving superior manufacturing outcomes and maintaining competitive advantage in the fast-paced electronics industry.
